Vollert Precast Solutions

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Welcome to Vollert Precast Solutions

Precast Plant Technology – Supplied & Supported by NexsoftAustralia

Vollert Precast Solutions is a leading supplier of production systems for the precast concrete industry, with decades of experience in plant engineering for residential, commercial and infrastructure construction. Their systems optimise manufacturing processes, raise productivity and deliver consistently high quality.

From a single tilting table to a complete, fully automated factory, Nexsoft Australia works with precast manufacturers across Australia and New Zealand to plan, supply and support Vollert technology locally – from the first concept through installation, commissioning and after-sales service.

Automated Production & Pallet Circulation

Efficient, scalable production of flat precast elements

In a pallet circulation system, precast elements are produced on moulding pallets that travel in a circuit from station to station. Machines, materials and people are always in the right place, lifting output and quality while lowering production costs.

  • Scalable from modular start-up lines to fully automated plants
  • Floor slabs, hollow-core slabs, solid walls, double walls and sandwich panels
  • Central shifter platforms and tilting-table lines for flexible layouts
  • Higher throughput with a lower cost per element

Tilting Tables & Battery Moulds

Flexible stationary production for walls and slabs

Vollert tilting tables allow flexible horizontal production of wall and façade elements, with hydraulic tilting up to 83° for easy lifting. Battery moulds produce large single-layer walls and slabs vertically – a large mould area on a small footprint, with smooth finishes on both sides.

  • Tilting tables 2.5–5 m wide and 6–100 m long
  • Fixed or height-adjustable side rails from 120 to 350 mm
  • Battery mould chambers up to 10 m long and 4.5 m high
  • Integrated high-frequency vibration and optional heating

Factory Automation & Machinery

Robots and machines for every step of the process

Vollert machines and robots automate the key steps of precast production. CAD-driven plotters and shuttering robots place shutters with high precision, concrete spreaders dose and compact automatically, and storage-and-retrieval machines with curing chambers keep the line moving around the clock.

  • Plotter and shuttering robots working directly from CAD data
  • Automatic concrete spreading and compaction
  • Curing chambers with automatic storage and retrieval
  • Pallet turning, cleaning, oiling and surface finishing

Railway Sleeper Production Plants

The international standard for prestressed concrete sleepers

Railway networks around the world rely on industrially produced concrete sleepers. Vollert mould circulation systems are an international standard for prestressed concrete sleepers and low-vibration track systems, and are used in some of the largest sleeper plants in the world.

  • Monobloc and bi-block sleeper production
  • Late or immediate demoulding processes
  • Start-up plants with room to upgrade automation later
  • Proven on major rail projects worldwide

Complete Precast Factory Solutions

Turnkey plants, planned and supported locally

From a straightforward start-up concept to a highly automated, multifunctional plant, Vollert develops turnkey precast factories tailored to each manufacturer’s products and capacity. Nexsoft Australia supports the whole journey – consulting, design, installation, commissioning and after-sales support.

  • Turnkey plant concepts for walls, floors and special elements
  • Production control and plant visualisation systems
  • Formwork for columns, beams, stairs and room modules
  • Local project support from Nexsoft Australia

Brochures & Downloads

Wall Production Lines

Automated circulation plants for solid walls, double walls and sandwich elements.

Tilting Table Moulds

Stationary tilting tables for flexible production of wall and façade elements.

Floor Production Lines

Production lines for floor slabs and other flat precast elements.

Automatic Hollow-Core Production

Automated lines for prestressed hollow-core slabs.

Plant Control System

Production control and visualisation for modern precast factories.

Company Brochure

An overview of the group’s precast technology and services worldwide.

See Vollert in Action

Real projects built with Vollert precast technology.

Planning a New Plant or Upgrading Your Line?

Talk to Nexsoft Australia about Vollert production systems, brochures and project references.